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CERTICATION TRACEABILITY


During a visit to Transmark-FCX's operation in Bradford UK earlier in 2006, Heaton Valves Africa's (HVA) QA Manager noticed how technology had made the efficiency of this international market leader in valve supply simply staggering to behold. Further investigation revealed an integrated software package and bar-coding solution at the heart of all certification held on the Bradford site. With over £12 million worth of valves in stock at any one point in time, the volume of certification is understandably enormous. Without this advanced tagging and tracing technology, certification sourcing would waste endless hours, with chances of incorrect documents being issued an ever present factor.


Therefore, HVA decided to install a similar system in its warehouses. The system comprises a software package controlling a bar-code printer. The bar-code printer prints plastic tags which are affixed to each valve housed in the HVA store. Each tag has a unique certification number which is attached to hard copies of all certification relating to the particular valve. This original certification is stored in an archive for security purposes. Scanned copies of all certification is then stored on a dedicated desktop computer for easy retrieval by HVA personnel, referenced with the bar-code number on the tag attached to the valve. Once a valve is drawn from stock, the bar-code is scanned and correct certification printed by the system. A tear-off barcode is then attached to the client's delivery note for future reference. In the event of the barcode being lost, a heat number from the valve body and bonnet may still be used to cross reference and locate the valves accompanying test certificate.

This system will ensure all certification is supplied speedily and correctly along with any valve drawn from HVA's substantial stock holding, and will enable clients to easily obtain copies of any certification they may require.